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Planning
Planning has always been the biggest concern in any organization.
The better the planning is, the more successful the organization
is in reducing the inventories, maximize the throughput, proper
utilization of production unit, thereby reducing the manufacturing
costs. Any reduction in cost helps in cutting down the price leading
to increased competitiveness of the organization.
Reckoner Planning Comprises of:
- Sales and Operation Plan
- Master Production Scheduling
- Production Planning
- Capacity Planning
- Material Requirement Planning
- Cash Flow Planning and Budgeting
- Manpower Planning
Planning job is most difficult but an important one in the organization.
In this process, the system tries to achieve a balance between optimizing
the service level on the one hand, but at the same time, minimizing
costs and capital lockup on the other hand. Reckoner Planning has
flexibility to support variety of manufacturing strategies, such
as Make to order, Make to Stock and Assemble to order. Manufacturing
environment could be process based and discrete for producing finished
goods. In case of Process manufacturing Production Plan is an essential
document and BOM and Routing needs to be defined once, as process
remains same for all Production plans. But in case of Discrete production
entire Planning to execution cycle holds an importance. Reckoner
Planning enables short term forecast and is derived from the long-term
forecasts. It enables planning for contingency through tools like
"What if analysis?"
Process Flow
Reckoner planning takes into consideration the entire planning
cycle of the organization begins from Sales forecast to Cash flow
planning.
In the industries having established production lines, Sales forecast
forms the basis for the sales plan for the period. SOP provides
a time -phased commitment of resources and form the basis for master
production scheduling which creates a schedule for a production
of an item. Capacity leveling balances the master schedule according
to plant capacity and periodically production activities are planned.
Then material Requirement planning forms the basis for purchase
of materials.
Manpower planning is an essential part of production plan as it
plans manpower availability for production.
Cash flow planning takes into account Planned production Order,
Planned Purchase Order and Planned Sales, which forms the basis
for planned cash flow.]
Open Interface
Reckoner Planning provides necessary link between company's plan and
the operations of each department. It provides a means for orchestrating
all departments, as it communicates the plans both horizontally and
vertically. It yields a realistic plan.
Reckoner Sales and Operation plan is based on sales Forecasting and
sets a target for Reckoner Sales.
Reckoner Planning also communicates with Reckoner manufacturing as,
production order is generated based on production planning.
Reckoner Material Requirement planning raises an Indent for procurement
of material. Thus it interacts with Reckoner Inventory Management.
Reckoner Cash Flow Planning and Budgeting interacts with Reckoner
Financials.
Reckoner Manpower Planning takes care of Human Resources requirement.
And raise a Requisition in Reckoner Human Resource.
Reckoner Planning comprises of:
- Sales and Operation Planning: enables preparing operation
plans and schedules based on business plan.
- Master Production Scheduling: creates a schedule for
production of a product based on Sales and Operation plan.
- Production Planning: Long-term production plans are
generated in system based on the Master Production Schedule
for the organization for all the production lines.
- Capacity Planning: helps in optimum utilization of
machines and accommodates installed machine capacities in the
production plan
- Material Requirement Planning: is to guarantee material
availability, that is, it is used to procure the material on
time.
- Cash flow Planning and Budgeting: prepared to show
the impact of various transactions on the cash position of the
firm.
- Manpower planning: Plan corporate work force policies
and strategies.
Copyright 2000: Ascomp Technologies. Best
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