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RECKONER MANUFACTURING
Reckoner Manufacturing
harmonises the availability and use of the 3 Key Factors in any process-based organisation,
viz., Men, Machines and Materials. The high degree of definability in-built in the
Reckoner System allows you to map virtually any manufacturing process possible.
The system
even allows working with different Manufacturing Strategies – Made to
Stock, Made to Order, or Assemble to Order – to facilitate flexibility to cater
to varying order types. Automatic Scheduling and Dynamic Planning, together with
the Forecasting tool and the online reporting and processing make Reckoner really
a force to reckonen with!
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Reckoner Manufacturing manages the whole gamut of Production Planning, Shop Floor
Management, Machine Allocation & Maintenance and Human Resource Allocation.
It generates for your organization optimal (and dynamic) production schedules according
to your pre-determined plan. Before actually getting into production, all terms
are defined in the system, which allows a systematic functioning of a manufacturing.
Reckoner Production Line Design allows classification of plants, shop floors and
assembly lines in a hierarchical structure. Production Lines are designed using
product routing. It allows simulation of production on dummy lines, to facilitate
selection of the best fit of processes.
System allows flexible planning and distributes planned orders in short-term plans.
Schedules can also be modified according to the workload.
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Manufacturing environment could be for Process Manufacturing and Discrete Manufacturing.
The user can raise a Production Order based on Production Plan with scheduled
dates.
Production Order can be raised specifying an associated Routing to be followed,
Bills Of Materials, which are required for the production of Semi-Finished and Finished
Goods.
Reckoner Manufacturing
has an automatic scheduler, which schedules Activity and
Units. This
scheduling can be manually modified.
Reckoner Manufacturing, at each stage of production, confirms the percentage of
total Qty that is produced, pending qty etc.
Once Production is confirmed, Finished
goods are inspected for Quality Assurance and then accepted or rejected or reworked
upon. A GRIN is generated for the accepted quantity and Finished Goods are received and inspected in Godowns.
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Reckoner Manufacturing interfaces directly with Reckoner Planning. Production Order
is generated based on Production Planning. According to the workload, planned orders
are distributed into short-term plans. Schedules can also be modified.
Reckoner Manufacturing actively interacts with Reckoner Inventory.
Requisition for
Material is raised based on BOM for the Production Order. Reckoner also allows Back
Flushing, wherein the unused material is sent back to the inventory.
Reckoner Manufacturing supports multiple BOM to produce single Item. Shop Floor
Controlling can be deployed to automate the manufacturing process. Decision-making
becomes easy with online reports, which gives you a complete picture of the current
documents and any pending engineering changes.
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Reckoner Manufacturing
comprises of:
- Bills of Materials: facilitates effective management of all your essential engineering,
business planning, sales order configuration, material planning, and information.
- Shop Floor Control: can select Routing, Bills of Materials, can reserve materials for
production, capacity requirement for production units, automatic scheduling of production
order and rescheduling.
- Process Management: ensures effective planning, execution and control activities for
process-oriented manufacturing.
- Production Planning and Control: enables planning for the types and quantities of products
as a demand program as well as planning for their production.
- Production Costing: refers to the production order to accumulate cost when work is
performed pursuant to an order.
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